Lean manufacturing of Corrugated carton box

Lean manufacturing of Corrugated carton box

The use of corrugated cardboard boxes is widespread throughout the world. Generally the supply chain relies on large fast equipment to produce large batches of boxes at a low cost.

Today “Lean Manufacturing” embraces a reduction of inventories and batch sizes. Traditional corrugated manufacturing techniques fall short on meeting these needs. If a customer of corrugated packaging demands smaller batches, most likely they will incur a larger cost or the corrugated manufacturer will hold inventory to ship “Just in Time”. A solution long embraced in Europe is moving the conversion of corrugated boxes closer to the customer and creating only what boxes are needed when they are needed from a common size or sizes of fanfold corrugated.
With this system great reduction in inventory can be achieved along with a reduction of material handling costs, and the risk of obsolescence is eliminated. Boxes can also be designed to fit each product to deliver better protection and less waste because boxes can be produced in quantities of one to one million.

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